Mohammed A. Omar

The Automotive Body Manufacturing Systems and Processes (eBook, PDF)

• Format: PDF

Produktbeschreibung

The Automotive Body Manufacturing Systems and Processes The Automotive Body Manufacturing Systems and Processes A comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through to the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique. The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact. * Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding, and painting lines * Gives complete information on automotive production costing as well as the supplier selection process * Covers systems from the operational perspective, describing the aggregate and master production planning * Details technical aspects of flexible automotive manufacturing lines * Methodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elements * Features topic-related questions with answers on a companion website

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Produktdetails

• Verlag: John Wiley & Sons
• Seitenzahl: 392
• Erscheinungstermin: 1. Januar 2011
• Englisch
• ISBN-13: 9780470978474
• Artikelnr.: 37301240

Autorenporträt

Mohammed A. Omar, Clemson University International Center for Automotive Research CU-ICAR, USA

Inhaltsangabe

Preface. Foreword. Acknowledgments. List of abbreviations. 1 Introduction.
1.1 Anatomy of a Vehicle, Vehicle Functionality and Components. 1.2 Vehicle
Manufacturing: An Overview. 1.3 Conclusion. Exercises. 2 Stamping and Metal
Forming Processes. 2.1 Formability Science of Automotive Sheet Panels: An
Overview. 2.2 Automotive Materials. 2.3 Automotive Stamping Presses and
Dies. 2.4 Tailor Welded Blanks and their Stamping. 2.5 Advances in Metal
Forming. 2.6 Stampings Dimensional Approval Process. 2.7 Stamping Process
Costing. Exercises. 3 Automotive Joining. 3.1 Introduction. 3.2 Fusion
Welding Operations. 3.3 Robotic Fusion-Welding Operations. 3.4 Adhesive
Bonding. 3.5 Welding and Dimensional Conformance. 3.6 Advances in
Automotive Welding. 3.7 The Automotive Joining Costing. Exercises. 4
Automotive Painting. 4.1 Introduction. 4.2 Immersion Coating Processes. 4.3
Paint Curing Processes, and Balancing. 4.4 Under-Body Sealant, PVC and Wax
Applications. 4.5 Painting Spray Booths Operations. 4.6 Material Handling
Systems Inside the Painting Area. 4.7 Painting Robotics. 4.8 Paint Quality
Measurements. Exercises. 5 Final Assembly. 5.1 Basics of Final Assembly
Operations. 5.2 Ergonomics of the Final Assembly Area. 5.3 Mechanical
Fastening and Bolting. Exercises. 6 Ecology of Automotive Manufacturing.
6.1 Introduction of Automotive Manufacturing Ecology. 6.2 Energy
Consumption and Accounting. 6.3 The Automotive Materials' Ecological
Impact. 6.4 The Painting Process Ecology. 6.5 Ecology of the Automobile. 7
Static Aspects of the Automotive Manufacturing Processes. 7.1 Introduction.
7.2 Layout Strategies. 7.3 Process-Oriented Layout. 7.4 Cell-Based Layout
Design. 7.5 Product-Based Layout. 7.6 Lean Manufacturing Tools for Layout
Design and Optimization. 7.7 Locational Strategies. Exercises. 8
Operational Aspects of the Automotive Manufacturing Processes. 8.1
Introduction. 8.2 Aggregate Production Planning. 8.3 Master Production
Scheduling (MPS). 8.4 Material Requirement Planning (MRP). 8.5 Production
Line Control and Management Style. 8.6 Selection and Management of
Suppliers. 8.7 An Overview of the Automotive Quality Tools. Exercises.
References. Index.