Hybrid Micromachining and Microfabrication Technologies (eBook, ePUB)

Principles, Varieties and Applications
Redaktion: Kunar, Sandip; Perveen, Asma; Chatterjee, Prasenjit; Kibria, Golam

• Format: ePub

Produktbeschreibung

HYBRID MICROMACHINING and MICROFABRICATION TECHNOLOGIES The book aims to provide a thorough understanding of numerous advanced hybrid micromachining and microfabrication techniques as well as future directions, providing researchers and engineers who work in hybrid micromachining with a much-appreciated orientation. The book is dedicated to advanced hybrid micromachining and microfabrication technologies by detailing principals, techniques, processes, conditions, research advances, research challenges, and opportunities for various types of advanced hybrid micromachining and microfabrication. It discusses the mechanisms of material removal supported by experimental validation. Constructional features of hybrid micromachining setup suitable for industrial micromachining applications are explained. Separate chapters are devoted to different advanced hybrid micromachining and microfabrication to design and development of micro-tools, which is one of the most vital components in advanced hybrid micromachining, and which can also be used for various micro and nano applications. Power supply, and other major factors which influence advanced hybrid micromachining processes, are covered and research findings concerning the improvement of machining accuracy and efficiency are reported.

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Produktdetails

• Verlag: John Wiley & Sons
• Seitenzahl: 336
• Erscheinungstermin: 3. Mai 2023
• Englisch
• ISBN-13: 9781394174935
• Artikelnr.: 68435249

Autorenporträt

Audience Mechanical, production, manufacturing, and automation industry engineers as well as researchers and (post) graduate students in the same disciplines. Sandip Kunar, PhD, is an assistant professor in the Department of Mechanical Engineering, Aditya Engineering College, India. His research interests include non-conventional machining processes, micromachining processes, advanced manufacturing technology, and industrial engineering. He has published more than 50 research papers in various international journals and conferences as well as two patents. Golam Kibria, PhD, is an assistant professor in the Department of Mechanical Engineering at Aliah University, Kolkata, India. He has worked as Senior Research Fellow (SRF) in the Council of Scientific & Industrial Research (CSIR) and his research interests include non-conventional machining processes, micromachining, and advanced manufacturing and forming technology. Prasenjit Chatterjee, PhD, is a full professor of Mechanical Engineering and Dean (Research and Consultancy) at MCKV Institute of Engineering, West Bengal, India. He has more than 120 research papers in various international journals and peer-reviewed conferences. He has authored and edited over 22 books on intelligent decision-making, fuzzy computing, supply chain management, optimization techniques, risk management, and sustainability modeling. Dr. Chatterjee is one of the developers of a new multiple-criteria decision-making method called Measurement of Alternatives and Ranking according to Compromise Solution (MARCOS). Asma Perveen, PhD, is an assistant professor in the Mechanical & Aerospace Engineering Department at Nazarbayev University, Kazakhstan. She earned her PhD from the National University of Singapore and worked as a research scientist at the Singapore Institute of Manufacturing Technology for over two years. Her research interests are in EDM, hybrid machining processes, additive manufacturing, polymer extrusion, and non-conventional machining processes.

Inhaltsangabe

Preface xv

Acknowledgement xix

1 Overview of Hybrid Micromachining and Microfabrication Techniques 1
Sandip Kunar, Akhilesh Kumar Singh, Devarapalli Raviteja, Golam Kibria, Prasenjit Chatterjee, Asma Perveen and Norfazillah Talib

1.1 Introduction 2

1.2 Classification of Hybrid Micromachining and Microfabrication Techniques 3

1.2.1 Compound Processes 4

1.2.2 Methods Aided by Various Energy Sources 6

1.2.3 Processing Using a Hybrid Tool 9

1.3 Challenges in Hybrid Micromachining 9

1.4 Conclusions 10

1.5 Future Research Opportunities 11

References 11

2 A Review on Experimental Studies in Electrochemical Discharge Machining 17
Pravin Pawar, Amaresh Kumar and Raj Ballav

2.1 Introduction 17

2.2 Historical Background 18

2.3 Principle of Electrochemical Discharge Machining Process 20

2.4 Basic Mechanism of Electrochemical Discharge Machining Process 20

2.5 Application of ECDM Process 23

2.6 Literature Review on ECDM 23

2.6.1 Literature Review on Theoretical Modeling 23

2.6.2 Literature Review on Internal Behavioral Studies 27

2.6.3 Literature Review on Design of ECDM 30

2.6.4 Literature Review on Workpiece Materials Used in ECDM 33

2.6.5 Literature Review on Tooling Materials and Its Design in ECDM 36

2.6.6 Literature Review on Electrolyte Chemicals Used in ECDM 39

2.6.7 Literature Review on Optimization Techniques Used in ECDM 42

2.7 Conclusion 87

Acknowledgments 87

References 87

3 Laser-Assisted Micromilling 101
Asma Perveen, Sandip Kunar, Golam Kibria and Prasenjit Chatterjee

3.1 Introduction 102

3.2 Laser-Assisted Micromilling 103

3.2.1 Laser-Assisted Micromilling of Steel Alloys 103

3.2.2 Laser-Assisted Micromilling of Titanium Alloys 105

3.2.3 Laser-Assisted Micromilling of Ni Alloys 108

3.2.4 Laser-Assisted Micromilling of Cementite Carbide 109

3.2.5 Laser-Assisted Micromilling of Ceramics 110

3.3 Conclusion 111

References 112

4 Ultrasonic-Assisted Electrochemical Micromachining 115
Sandip Kunar, Itha Veeranjaneyulu, S. Rama Sree, Asma Perveen, Norfazillah Talib, Sreenivasa Reddy Medapati and K.V.S.R. Murthy

4.1 Introduction 116

4.2 Ultrasonic Effect 117

4.2.1 Pumping Effect 117

4.2.2 Cavitation Effect 117

4.3 Experimental Procedure 117

4.4 Results and Discussion 118

4.4.1 Effect of Traditional Electrochemical Micromachining 118

4.4.2 Effect of Electrolyte Jet During Micropatterning 119

4.4.3 Effect of Ultrasonic Assistance During Micropatterning 121

4.4.4 Effect of Ultrasonic Amplitude During Micropatterning 121

4.4.5 Influence of Working Voltage During Micropatterning 121

4.4.6 Influence of Pulse-Off Time During Micropatterning 121

4.4.7 Influence of Electrode Feed Rate During Micropatterning 122

4.5 Conclusions 122

References 123

5 Micro-Electrochemical Piercing on SS 204 125
Manas Barman, Premangshu Mukhopadhyay and Goutam Kumar Bose

5.1 Introduction 125

5.2 Experimentation on SS 204 Plates With Cu Tool Electrodes 126

5.3 Results and Discussions 127

5.4 Conclusions 134

References 134

6 Laser-Assisted Electrochemical Discharge Micromachining 137
Sandip Kunar, Kagithapu Rajendra, V. V. D. Praveen Kalepu, Prasenjit Chatterjee, Asma Perveen, Norfazillah Talib and K.V.S.R. Murthy

6.1 Introduction 138

6.2 Expe