Qingsong Xu
Design and Implementation of Large-Range Compliant Micropositioning Systems (eBook, ePUB)
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Qingsong Xu
Design and Implementation of Large-Range Compliant Micropositioning Systems (eBook, ePUB)
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An innovative and timely guide to the modeling, design and implementation of large-range compliant micropositioning systems based on flexure hinges * Features innovative compact mechanism designs for large-range translational and rotational positioning * Provides original and concise treatment of various flexure hinges with well-presented design and control methods * Focuses on design implementation and applications through detailed examples
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An innovative and timely guide to the modeling, design and implementation of large-range compliant micropositioning systems based on flexure hinges * Features innovative compact mechanism designs for large-range translational and rotational positioning * Provides original and concise treatment of various flexure hinges with well-presented design and control methods * Focuses on design implementation and applications through detailed examples
Produktdetails
- Produktdetails
- Verlag: John Wiley & Sons
- Seitenzahl: 296
- Erscheinungstermin: 2. September 2016
- Englisch
- ISBN-13: 9781119131458
- Artikelnr.: 45959649
- Verlag: John Wiley & Sons
- Seitenzahl: 296
- Erscheinungstermin: 2. September 2016
- Englisch
- ISBN-13: 9781119131458
- Artikelnr.: 45959649
Assistant Professor Qingsong Xu, University of Macau, China, has been working in the area of micro/nano-mechatronics and robotics including design and precision control of micro/nano-positioning systems for over 10 years. He has published over 140 peer-reviewed papers in journals and conferences in related domains.
Preface ix 1 Introduction 1 1.1 Micropositioning Techniques 1 1.2 Compliant Guiding Mechanisms 2 1.3 Actuation and Sensing 13 1.4 Control Issues 14 1.5 Book Outline 16 Part I Large-Range Translational Micropositioning Systems 23 2 Uniaxial Flexure Stage 25 2.1 Concept of MCPF 25 2.2 Design of a Large-Range Flexure Stage 28 2.3 Prototype Development and Performance Testings 40 2.4 Sliding Mode Controller Design 41 2.5 Experimental Studies 45 2.6 Conclusion 51 3 XY Flexure Stage 53 3.1 Introduction 53 3.2 XY Stage Design 55 3.3 Model Verification and Prototype Development 61 3.4 EMPC Control Scheme Design 65 3.5 Simulation and Experimental Studies 72 3.6 Conclusion 78 4 Two-Layer XY Flexure Stage 81 4.1 Introduction 81 4.2 Mechanism Design 82 4.3 Parametric Design 84 4.4 Experimental Studies and Results 92 4.5 Conclusion 102 Part II Multi-Stroke Translational Micropositioning Systems 105 5 Dual-Stroke Uniaxial Flexure Stage 107 5.1 Introduction 107 5.2 Mechanism Design and Analysis 108 5.3 Prototype Development and Open-Loop Testing 120 5.4 Controller Design and Experimental Studies 124 5.5 Conclusion 129 6 Dual-Stroke, Dual-Resolution Uniaxial Flexure Stage 131 6.1 Introduction 131 6.2 Conceptual Design 132 6.3 Mechanism Design 136 6.4 Performance Evaluation 140 6.5 Prototype Development and Experimental Studies 144 6.6 Conclusion 152 7 Multi-Stroke, Multi-Resolution XY Flexure Stage 155 7.1 Introduction 155 7.2 Conceptual Design 156 7.3 Flexure-Based Compliant Mechanism Design 160 7.4 Parametric Design 162 7.5 Stage Performance Assessment 167 7.6 Prototype Development and Experimental Studies 171 7.7 Conclusion 183 Part III Large-Range Rotational Micropositioning Systems 185 8 Rotational Stage with Linear Drive 187 8.1 Introduction 187 8.2 Design of MCRF 188 8.3 Design of a Rotary Stage with MCRF 194 8.4 Performance Evaluation with FEA Simulation 198 8.5 Prototype Development and Experimental Studies 203 8.6 Conclusion 210 9 Rotational Stage with Rotary Drive 213 9.1 Introduction 213 9.2 New Design of MCRF 214 9.3 Design of the Rotary Stage 221 9.4 Performance Evaluation with FEA Simulation 226 9.5 Prototype Fabrication and Experimental Testings 233 9.6 Conclusion 239 Part IV Applications to Compliant Gripper Design 241 10 Large-Range Rotary Gripper 243 10.1 Introduction 243 10.2 Mechanism Design and Analysis 245 10.3 Performance Evaluation with FEA Simulation 254 10.4 Prototype Development and Calibration 258 10.5 Performance Testing Results 266 10.6 Conclusion 276 11 MEMS Rotary Gripper 279 11.1 Introduction 279 11.2 MEMS Gripper Design 280 11.3 Performance Evaluation with FEA Simulation 287 11.4 Gripper Fabrication 290 11.5 Experimental Results and Discussion 294 11.6 Conclusion 303 Index 305
Preface xiii
Acknowledgments xvii
1 Introduction 1
1.1 Micropositioning Techniques 1
1.2 Compliant Guiding Mechanisms 2
1.2.1 Basic Flexure Hinges 2
1.2.2 Translational Flexure Hinges 3
1.2.3 Translational Positioning Mechanisms 4
1.2.4 Rotational Positioning Mechanisms 8
1.2.5 Multi-Stroke Positioning Mechanisms 10
1.3 Actuation and Sensing 11
1.4 Control Issues 12
1.5 Book Outline 14
References 14
Part I LARGE-RANGE TRANSLATIONAL MICROPOSITIONING SYSTEMS
2 Uniaxial Flexure Stage 21
2.1 Concept of MCPF 21
2.1.1 Limitation of Conventional Flexures 21
2.1.2 Proposal of MCPF 23
2.2 Design of a Large-Range Flexure Stage 25
2.2.1 Mechanism Design 25
2.2.2 Analytical Modeling 26
2.2.3 Architecture Optimization 29
2.2.4 Structure Improvement 31
2.3 Prototype Development and Performance Testings 33
2.3.1 Statics Performance Testing 34
2.3.2 Dynamics Performance Testing 35
2.4 Sliding Mode Controller Design 35
2.4.1 Dynamics Modeling 35
2.4.2 DSMC Design 36
2.5 Experimental Studies 38
2.5.1 Plant Model Identification 38
2.5.2 Controller Setup 39
2.5.3 Set-Point Positioning Results 39
2.5.4 Sinusoidal Positioning Results 41
2.6 Conclusion 42
References 44
3 XY Flexure Stage 45
3.1 Introduction 45
3.2 XY Stage Design 46
3.2.1 Decoupled XY Stage Design with MCPF 46
3.2.2 Buckling/Bending Effect Consideration 49
3.2.3 Actuation Issues 51
3.3 Model Verification and Prototype Development 52
3.3.1 Performance Assessment with FEA Simulation 52
3.3.2 Prototype Fabrication 54
3.3.3 Open-Loop Experimental Results 54
3.4 EMPC Control Scheme Design 55
3.4.1 Problem Formulation 56
3.4.2 EMPC Scheme Design 57
3.4.3 State Observer Design 60
3.4.4 Tracking Error Analysis 61
3.5 Simulation and Experimental Studies 61
3.5.1 Plant Model Identification 61
3.5.2 Controller Parameter Design 64
3.5.3 Simulation Studies and Discussion 64
3.5.4 Experimental Results and Discussion 66
3.6 Conclusion 67
References 69
4 Two-Layer XY Flexure Stage 70
4.1 Introduction 70
4.2 Mechanism Design 71
4.2.1 Design of a Two-Layer XY Stage with MCPF 71
4.2.2 Structure Improvement of the XY Stage 72
4.3 Parametric Design 73
4.3.1 Motion Range Design 73
4.3.2 Stiffness and Actuation Force Design 74
4.3.3 Critical Load of Buckling 75
4.3.4 Resonant Frequency 75
4.3.5 Out-of-Plane Payload Capability 76
4.3.6 Influences of Manufacturing Tolerance 77
4.4 Experimental Studies and Results 79
4.4.1 Prototype Development 80
4.4.2 Statics Performance Testing 80
4.4.3 Dynamics Performance Testing 81
4.4.4 Positioning Performance Testing 83
4.4.5 Contouring Performance Testing 84
4.4.6 Control Bandwidth Testing 86
4.4.7 Discussion and Future Work 88
4.5 Conclusion 89
References 89
Part II MULTI-STROKE TRANSLATIONAL MICROPOSITIONING SYSTEMS
5 Dual-Stroke Uniaxial Flexure Stage 93
5.1 Introduction 93
5.2 Mechanism Design and Analysis 94
5.2.1 Mechanism Design to Minimize Interference Behavior 94
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Acknowledgments xvii
1 Introduction 1
1.1 Micropositioning Techniques 1
1.2 Compliant Guiding Mechanisms 2
1.2.1 Basic Flexure Hinges 2
1.2.2 Translational Flexure Hinges 3
1.2.3 Translational Positioning Mechanisms 4
1.2.4 Rotational Positioning Mechanisms 8
1.2.5 Multi-Stroke Positioning Mechanisms 10
1.3 Actuation and Sensing 11
1.4 Control Issues 12
1.5 Book Outline 14
References 14
Part I LARGE-RANGE TRANSLATIONAL MICROPOSITIONING SYSTEMS
2 Uniaxial Flexure Stage 21
2.1 Concept of MCPF 21
2.1.1 Limitation of Conventional Flexures 21
2.1.2 Proposal of MCPF 23
2.2 Design of a Large-Range Flexure Stage 25
2.2.1 Mechanism Design 25
2.2.2 Analytical Modeling 26
2.2.3 Architecture Optimization 29
2.2.4 Structure Improvement 31
2.3 Prototype Development and Performance Testings 33
2.3.1 Statics Performance Testing 34
2.3.2 Dynamics Performance Testing 35
2.4 Sliding Mode Controller Design 35
2.4.1 Dynamics Modeling 35
2.4.2 DSMC Design 36
2.5 Experimental Studies 38
2.5.1 Plant Model Identification 38
2.5.2 Controller Setup 39
2.5.3 Set-Point Positioning Results 39
2.5.4 Sinusoidal Positioning Results 41
2.6 Conclusion 42
References 44
3 XY Flexure Stage 45
3.1 Introduction 45
3.2 XY Stage Design 46
3.2.1 Decoupled XY Stage Design with MCPF 46
3.2.2 Buckling/Bending Effect Consideration 49
3.2.3 Actuation Issues 51
3.3 Model Verification and Prototype Development 52
3.3.1 Performance Assessment with FEA Simulation 52
3.3.2 Prototype Fabrication 54
3.3.3 Open-Loop Experimental Results 54
3.4 EMPC Control Scheme Design 55
3.4.1 Problem Formulation 56
3.4.2 EMPC Scheme Design 57
3.4.3 State Observer Design 60
3.4.4 Tracking Error Analysis 61
3.5 Simulation and Experimental Studies 61
3.5.1 Plant Model Identification 61
3.5.2 Controller Parameter Design 64
3.5.3 Simulation Studies and Discussion 64
3.5.4 Experimental Results and Discussion 66
3.6 Conclusion 67
References 69
4 Two-Layer XY Flexure Stage 70
4.1 Introduction 70
4.2 Mechanism Design 71
4.2.1 Design of a Two-Layer XY Stage with MCPF 71
4.2.2 Structure Improvement of the XY Stage 72
4.3 Parametric Design 73
4.3.1 Motion Range Design 73
4.3.2 Stiffness and Actuation Force Design 74
4.3.3 Critical Load of Buckling 75
4.3.4 Resonant Frequency 75
4.3.5 Out-of-Plane Payload Capability 76
4.3.6 Influences of Manufacturing Tolerance 77
4.4 Experimental Studies and Results 79
4.4.1 Prototype Development 80
4.4.2 Statics Performance Testing 80
4.4.3 Dynamics Performance Testing 81
4.4.4 Positioning Performance Testing 83
4.4.5 Contouring Performance Testing 84
4.4.6 Control Bandwidth Testing 86
4.4.7 Discussion and Future Work 88
4.5 Conclusion 89
References 89
Part II MULTI-STROKE TRANSLATIONAL MICROPOSITIONING SYSTEMS
5 Dual-Stroke Uniaxial Flexure Stage 93
5.1 Introduction 93
5.2 Mechanism Design and Analysis 94
5.2.1 Mechanism Design to Minimize Interference Behavior 94
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Preface ix 1 Introduction 1 1.1 Micropositioning Techniques 1 1.2 Compliant Guiding Mechanisms 2 1.3 Actuation and Sensing 13 1.4 Control Issues 14 1.5 Book Outline 16 Part I Large-Range Translational Micropositioning Systems 23 2 Uniaxial Flexure Stage 25 2.1 Concept of MCPF 25 2.2 Design of a Large-Range Flexure Stage 28 2.3 Prototype Development and Performance Testings 40 2.4 Sliding Mode Controller Design 41 2.5 Experimental Studies 45 2.6 Conclusion 51 3 XY Flexure Stage 53 3.1 Introduction 53 3.2 XY Stage Design 55 3.3 Model Verification and Prototype Development 61 3.4 EMPC Control Scheme Design 65 3.5 Simulation and Experimental Studies 72 3.6 Conclusion 78 4 Two-Layer XY Flexure Stage 81 4.1 Introduction 81 4.2 Mechanism Design 82 4.3 Parametric Design 84 4.4 Experimental Studies and Results 92 4.5 Conclusion 102 Part II Multi-Stroke Translational Micropositioning Systems 105 5 Dual-Stroke Uniaxial Flexure Stage 107 5.1 Introduction 107 5.2 Mechanism Design and Analysis 108 5.3 Prototype Development and Open-Loop Testing 120 5.4 Controller Design and Experimental Studies 124 5.5 Conclusion 129 6 Dual-Stroke, Dual-Resolution Uniaxial Flexure Stage 131 6.1 Introduction 131 6.2 Conceptual Design 132 6.3 Mechanism Design 136 6.4 Performance Evaluation 140 6.5 Prototype Development and Experimental Studies 144 6.6 Conclusion 152 7 Multi-Stroke, Multi-Resolution XY Flexure Stage 155 7.1 Introduction 155 7.2 Conceptual Design 156 7.3 Flexure-Based Compliant Mechanism Design 160 7.4 Parametric Design 162 7.5 Stage Performance Assessment 167 7.6 Prototype Development and Experimental Studies 171 7.7 Conclusion 183 Part III Large-Range Rotational Micropositioning Systems 185 8 Rotational Stage with Linear Drive 187 8.1 Introduction 187 8.2 Design of MCRF 188 8.3 Design of a Rotary Stage with MCRF 194 8.4 Performance Evaluation with FEA Simulation 198 8.5 Prototype Development and Experimental Studies 203 8.6 Conclusion 210 9 Rotational Stage with Rotary Drive 213 9.1 Introduction 213 9.2 New Design of MCRF 214 9.3 Design of the Rotary Stage 221 9.4 Performance Evaluation with FEA Simulation 226 9.5 Prototype Fabrication and Experimental Testings 233 9.6 Conclusion 239 Part IV Applications to Compliant Gripper Design 241 10 Large-Range Rotary Gripper 243 10.1 Introduction 243 10.2 Mechanism Design and Analysis 245 10.3 Performance Evaluation with FEA Simulation 254 10.4 Prototype Development and Calibration 258 10.5 Performance Testing Results 266 10.6 Conclusion 276 11 MEMS Rotary Gripper 279 11.1 Introduction 279 11.2 MEMS Gripper Design 280 11.3 Performance Evaluation with FEA Simulation 287 11.4 Gripper Fabrication 290 11.5 Experimental Results and Discussion 294 11.6 Conclusion 303 Index 305
Preface xiii
Acknowledgments xvii
1 Introduction 1
1.1 Micropositioning Techniques 1
1.2 Compliant Guiding Mechanisms 2
1.2.1 Basic Flexure Hinges 2
1.2.2 Translational Flexure Hinges 3
1.2.3 Translational Positioning Mechanisms 4
1.2.4 Rotational Positioning Mechanisms 8
1.2.5 Multi-Stroke Positioning Mechanisms 10
1.3 Actuation and Sensing 11
1.4 Control Issues 12
1.5 Book Outline 14
References 14
Part I LARGE-RANGE TRANSLATIONAL MICROPOSITIONING SYSTEMS
2 Uniaxial Flexure Stage 21
2.1 Concept of MCPF 21
2.1.1 Limitation of Conventional Flexures 21
2.1.2 Proposal of MCPF 23
2.2 Design of a Large-Range Flexure Stage 25
2.2.1 Mechanism Design 25
2.2.2 Analytical Modeling 26
2.2.3 Architecture Optimization 29
2.2.4 Structure Improvement 31
2.3 Prototype Development and Performance Testings 33
2.3.1 Statics Performance Testing 34
2.3.2 Dynamics Performance Testing 35
2.4 Sliding Mode Controller Design 35
2.4.1 Dynamics Modeling 35
2.4.2 DSMC Design 36
2.5 Experimental Studies 38
2.5.1 Plant Model Identification 38
2.5.2 Controller Setup 39
2.5.3 Set-Point Positioning Results 39
2.5.4 Sinusoidal Positioning Results 41
2.6 Conclusion 42
References 44
3 XY Flexure Stage 45
3.1 Introduction 45
3.2 XY Stage Design 46
3.2.1 Decoupled XY Stage Design with MCPF 46
3.2.2 Buckling/Bending Effect Consideration 49
3.2.3 Actuation Issues 51
3.3 Model Verification and Prototype Development 52
3.3.1 Performance Assessment with FEA Simulation 52
3.3.2 Prototype Fabrication 54
3.3.3 Open-Loop Experimental Results 54
3.4 EMPC Control Scheme Design 55
3.4.1 Problem Formulation 56
3.4.2 EMPC Scheme Design 57
3.4.3 State Observer Design 60
3.4.4 Tracking Error Analysis 61
3.5 Simulation and Experimental Studies 61
3.5.1 Plant Model Identification 61
3.5.2 Controller Parameter Design 64
3.5.3 Simulation Studies and Discussion 64
3.5.4 Experimental Results and Discussion 66
3.6 Conclusion 67
References 69
4 Two-Layer XY Flexure Stage 70
4.1 Introduction 70
4.2 Mechanism Design 71
4.2.1 Design of a Two-Layer XY Stage with MCPF 71
4.2.2 Structure Improvement of the XY Stage 72
4.3 Parametric Design 73
4.3.1 Motion Range Design 73
4.3.2 Stiffness and Actuation Force Design 74
4.3.3 Critical Load of Buckling 75
4.3.4 Resonant Frequency 75
4.3.5 Out-of-Plane Payload Capability 76
4.3.6 Influences of Manufacturing Tolerance 77
4.4 Experimental Studies and Results 79
4.4.1 Prototype Development 80
4.4.2 Statics Performance Testing 80
4.4.3 Dynamics Performance Testing 81
4.4.4 Positioning Performance Testing 83
4.4.5 Contouring Performance Testing 84
4.4.6 Control Bandwidth Testing 86
4.4.7 Discussion and Future Work 88
4.5 Conclusion 89
References 89
Part II MULTI-STROKE TRANSLATIONAL MICROPOSITIONING SYSTEMS
5 Dual-Stroke Uniaxial Flexure Stage 93
5.1 Introduction 93
5.2 Mechanism Design and Analysis 94
5.2.1 Mechanism Design to Minimize Interference Behavior 94
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Acknowledgments xvii
1 Introduction 1
1.1 Micropositioning Techniques 1
1.2 Compliant Guiding Mechanisms 2
1.2.1 Basic Flexure Hinges 2
1.2.2 Translational Flexure Hinges 3
1.2.3 Translational Positioning Mechanisms 4
1.2.4 Rotational Positioning Mechanisms 8
1.2.5 Multi-Stroke Positioning Mechanisms 10
1.3 Actuation and Sensing 11
1.4 Control Issues 12
1.5 Book Outline 14
References 14
Part I LARGE-RANGE TRANSLATIONAL MICROPOSITIONING SYSTEMS
2 Uniaxial Flexure Stage 21
2.1 Concept of MCPF 21
2.1.1 Limitation of Conventional Flexures 21
2.1.2 Proposal of MCPF 23
2.2 Design of a Large-Range Flexure Stage 25
2.2.1 Mechanism Design 25
2.2.2 Analytical Modeling 26
2.2.3 Architecture Optimization 29
2.2.4 Structure Improvement 31
2.3 Prototype Development and Performance Testings 33
2.3.1 Statics Performance Testing 34
2.3.2 Dynamics Performance Testing 35
2.4 Sliding Mode Controller Design 35
2.4.1 Dynamics Modeling 35
2.4.2 DSMC Design 36
2.5 Experimental Studies 38
2.5.1 Plant Model Identification 38
2.5.2 Controller Setup 39
2.5.3 Set-Point Positioning Results 39
2.5.4 Sinusoidal Positioning Results 41
2.6 Conclusion 42
References 44
3 XY Flexure Stage 45
3.1 Introduction 45
3.2 XY Stage Design 46
3.2.1 Decoupled XY Stage Design with MCPF 46
3.2.2 Buckling/Bending Effect Consideration 49
3.2.3 Actuation Issues 51
3.3 Model Verification and Prototype Development 52
3.3.1 Performance Assessment with FEA Simulation 52
3.3.2 Prototype Fabrication 54
3.3.3 Open-Loop Experimental Results 54
3.4 EMPC Control Scheme Design 55
3.4.1 Problem Formulation 56
3.4.2 EMPC Scheme Design 57
3.4.3 State Observer Design 60
3.4.4 Tracking Error Analysis 61
3.5 Simulation and Experimental Studies 61
3.5.1 Plant Model Identification 61
3.5.2 Controller Parameter Design 64
3.5.3 Simulation Studies and Discussion 64
3.5.4 Experimental Results and Discussion 66
3.6 Conclusion 67
References 69
4 Two-Layer XY Flexure Stage 70
4.1 Introduction 70
4.2 Mechanism Design 71
4.2.1 Design of a Two-Layer XY Stage with MCPF 71
4.2.2 Structure Improvement of the XY Stage 72
4.3 Parametric Design 73
4.3.1 Motion Range Design 73
4.3.2 Stiffness and Actuation Force Design 74
4.3.3 Critical Load of Buckling 75
4.3.4 Resonant Frequency 75
4.3.5 Out-of-Plane Payload Capability 76
4.3.6 Influences of Manufacturing Tolerance 77
4.4 Experimental Studies and Results 79
4.4.1 Prototype Development 80
4.4.2 Statics Performance Testing 80
4.4.3 Dynamics Performance Testing 81
4.4.4 Positioning Performance Testing 83
4.4.5 Contouring Performance Testing 84
4.4.6 Control Bandwidth Testing 86
4.4.7 Discussion and Future Work 88
4.5 Conclusion 89
References 89
Part II MULTI-STROKE TRANSLATIONAL MICROPOSITIONING SYSTEMS
5 Dual-Stroke Uniaxial Flexure Stage 93
5.1 Introduction 93
5.2 Mechanism Design and Analysis 94
5.2.1 Mechanism Design to Minimize Interference Behavior 94
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