Center for Chemical Process Safety (CCPS)

Guidelines for Asset Integrity Management

• Gebundenes Buch

Produktbeschreibung

This book is an update and expansion of topics covered in Guidelines for Mechanical Integrity Systems (2006). The new book is consistent with Risk-Based Process Safety and Life Cycle approaches and includes details on failure modes and mechanisms. Also, example testing an inspection programs is included for various types of equipment and systems. Guidance and examples are provided for selecting and maintaining critical safety systems.

Produktdetails

• Verlag: John Wiley & Sons / Wiley
• Seitenzahl: 496
• Erscheinungstermin: 30. November 2016
• Englisch
• Abmessung: 240mm x 161mm x 31mm
• Gewicht: 906g
• ISBN-13: 9781119010142
• ISBN-10: 1119010144
• Artikelnr.: 42196117

Autorenporträt

Since 1985, the Center for Chemical Process Safety (CCPS) has been the global leader in developing and disseminating information on process safety management and technology. CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 100 books in its process safety guidelines and process safety concepts series, and over 100 training modules through its Safety in Chemical Engineering Education (SACHE) series.

Inhaltsangabe

List of Figures xi List of Tables xiii Preface xvii Acknowledgments xix
Files on the Web xxi 1 Introduction 1 1.1 Background and Scope 1 1.2 What
is Asset Integrity Management? 2 1.3 What Assets are Included? 5 1.4 AIM
Life Cycle 7 1.5 Relationship to Other Programs 7 1.6 Relationship to
RAGAGEP 8 1.7 Structure of this Document 12 Chapter 1 References 15 2
Management Responsibility 17 2.1 Leadership Roles and Responsibilities 17
2.2 Technical Assurance Responsibilities 25 Chapter 2 References 29 3 AIM
Life Cycle 31 3.1 Overview 31 3.2 Research Through Process Development 33
3.3 Process Design 35 3.4 Engineering, Procurement and Construction 39 3.5
Commissioning 40 3.6 Operation and Maintenance 42 3.7 Decommissioning 44
3.8 RAGAGEP Selection and Application at Each Stage 45 Chapter 3 References
47 Appendix 3A. Design Review Suggestions 49 4 Failure Modes and Mechanisms
53 4.1 Introduction 53 4.2 Equipment Functions and Functional Failure 54
4.3 Failure Modes 57 4.4 Damage Mechanisms 61 4.5 Failure Effects 64 4.6
Risk 65 4.7 Analysis 66 4.8 ITPM Task Assignments 69 4.9 Operational Issues
69 4.10 Other Related Activities 70 Chapter 4 References 70 Appendix 4A.
Risk Concepts Related to AIM 73 5 Asset Selection and Criticality
Determination 77 5.1 Program Objectives and Philosophy 77 5.2 Asset
Selection Criteria and Principles 79 5.3 Level of Detail 84 5.4 Asset
Criticality Determination 86 5.5 Documentation 96 5.6 Roles and
Responsibilities 97 Chapter 5 References 99 Appendix 5A. Sample Guidelines
for Selecting Assets for an AIM Program 100 6 Inspection, Testing and
Preventive Maintenance 105 6.1 ITPM Task Planning 107 6.2 ITPM Task
Execution and Monitoring 128 6.3 ITPM Program Roles and Responsibilities
137 Chapter 6 References 141 Appendix 6A. Common Predictive Maintenance and
Nondestructive Testing (NDT) Techniques for Mechanical Equipment 142 7
Established Approaches for Developing Test and Inspection Plans 171 7.1
Code/Standard Approaches 171 7.2 Regulatory Authority Approaches 172 7.3
Company-Specific Approaches 172 7.4 Risk-Based Inspection (RBI) 173 7.5
Failure Modes, Effects and Criticality Analysis Approaches 176 7.6 Safety
Instrumented Systems 179 Chapter 7 References 184 8 AIM Training and
Performance Assurance 187 8.1 Skills and Knowledge Assessment 189 8.2
Training For New and Current Workers 191 8.3 Verification and Documentation
of Performance Assurance 193 8.4 Certifications 194 8.5 Ongoing and
Refresher Training 195 8.6 Training for Maintenance Technicians and
Operators Performing Maintenance Tasks 197 8.7 Training for Technical
Personnel 200 8.8 Contractor Issues 202 8.9 Roles and Responsibilities 203
Chapter 8 References 206 Appendix 8A. Sample Training Survey 207 Appendix
8B. Sample Training Guide 208 9 Asset Integrity Procedures 211 9.1 Types of
Procedures Supporting the AIM Program 213 9.2 Identification of Needs 216
9.3 Procedure Development Process 220 9.4 Format and Content 223 9.5 Other
Sources of AIM Procedures 226 9.6 Implementing and Maintaining AIM
Procedures 227 9.7 AIM Procedure Program Roles and Responsibilities 229
Chapter 9 References 229 Appendix 9A. Example AIM Procedure 232 10 Quality
Management 239 10.1 Design 241 10.2 Procurement 243 10.3 Fabrication 244
10.4 Receiving 246 10.5 Storage and Retrieval 247 10.6 Construction and
Installation 248 10.7 In-service Repairs, Alterations and Rerating 250 10.8
Temporary Installations and Temporary Repairs 252 10.9 Decommissioning /
Re-use 254 10.10 Used Assets 255 10.11 Spare Parts 256 10.12
Contractor-Supplied Assets and Materials 256 10.13 QA Program Roles and
Responsibilities 257 Chapter 10 References 257 Appendix 10A. Sample Vendor
QA Plan 260 Appendix 10B. Positive Material Identification 262 Appendix
10C. Sample Service Contractor QA Plan 266 11 Equipment Deficiency
Management 269 11.1 Equipment Deficiency Management Process 270 11.2
Acceptance Criteria 270 11.3 Equipment Deficiency Identification 274 11.4
Responding to Equipment Deficiencies 275 11.5 Equipment Deficiency
Communication 278 11.6 Tracking of Temporary Repairs 279 11.7 Deficiency
Management Roles and Responsibilities 279 Chapter 11 References 280 12
Equipment-Specific Integrity Management 287 12.1 Vessels, Tanks and Piping
289 12.2 Relief and Vent Systems 294 12.3 Instrumentation and Controls 297
12.4 Rotating Equipment 300 12.5 Fired Equipment 303 12.6 Electrical
Systems 304 12.7 Fire Protection and Suppression Systems 305 12.8
Ventilation and Purge Systems 306 12.9 Protective Systems 307 12.10 Passive
Mitigation Systems 309 12.11 Solids-Handling Systems 310 12.12
Refrigeration Systems 311 12.13 Utilities 311 12.14 Safety Equipment 311
Chapter 12 References 314 Appendix 12A. Asset Integrity Activities by
Equipment Type 317 13 AIM Program Implementation 383 13.1 Budgeting and
Resources 383 13.2 Use of Data Management Systems 396 13.3 AIM Benefits and
Return on Investment 400 Chapter 13 References 402 Appendix 13A. AIM
Program Design Activity Worksheets 403 14 Metrics, Audits and Continuous
Improvement: Learning from Experience 409 14.1 Performance Measurement and
Monitoring 411 14.2 AIM Program and Implementation Audits 420 14.3
Continuous Improvement 427 Chapter 14 References 429 Appendix 14A.
AIM-Related Regulatory Citations 430 15 Other Asset Management Tools 437
15.1 Introduction to Common Risk-based Analytical Techniques Used in AIM
Programs 437 15.2 Incorporating Risk into AIM Decisions 443 15.3
Reliability-Centered Maintenance 445 15.4 Protection Layer Analysis
Techniques 448 15.5 Asset Failure and Root Cause Analyses 451 Chapter 15
References 457 Acronyms and Abbreviations 459 Glossary 463 Index 469