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Offering invaluable insights from a chemist with over 35 years experience in the industry, this practical guide incorporates numerous practical examples and case studies to explain the concepts included here. The author explains the processes involved in product design, how to set up experiments, and ultimately how to scale-up. Among the host of topics covered is a discussion of recent advances in the fundamentals and innovative technologies leading to new and improved products. Essential reading for the pharmaceutical, cosmetics and personal care, food, fragrance, paints, plastics and agricultural industries.…mehr
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Offering invaluable insights from a chemist with over 35 years experience in the industry, this practical guide incorporates numerous practical examples and case studies to explain the concepts included here. The author explains the processes involved in product design, how to set up experiments, and ultimately how to scale-up. Among the host of topics covered is a discussion of recent advances in the fundamentals and innovative technologies leading to new and improved products. Essential reading for the pharmaceutical, cosmetics and personal care, food, fragrance, paints, plastics and agricultural industries.
Produktdetails
- Produktdetails
- Verlag: Wiley-VCH
- Seitenzahl: 488
- Erscheinungstermin: 23. April 2014
- Englisch
- ISBN-13: 9783527667611
- Artikelnr.: 41395725
- Verlag: Wiley-VCH
- Seitenzahl: 488
- Erscheinungstermin: 23. April 2014
- Englisch
- ISBN-13: 9783527667611
- Artikelnr.: 41395725
Dr. Wilfried Rähse has been Partner of a start-up (ATS License GmbH) for several years and is responsible for the scientific development of formulations and production processes of novel cosmeceuticals. Previously, Dr. Raehse worked at Henkel AG & Co. KGaA as director in the field of process development. The focus of his activities for washing, cleaning and skin care products were product design, the development of innovative processes and products for the future and the downstream processing of enzymes. His ideas and works led to large production facilities, such as the processing of enzymes, the steam drying in a spray tower and the Megaperls®, a washing powder in form of spheres. Dr. Raehse studied at the Technical University of Berlin chemistry and chemical engineering. He completed his PhD under the supervision of Prof. Dr. Dr. H. Koelbel in 1976. After a period as an assistant (1971 to 1977) at the College followed a 30-year industry activity at HENKEL in process development, but also in the production and in the environmental technology. Dr. Raehse has written many articles and a book (2007) on product design. He holds academic lectures and lecture at universities and at conferences about the optimization of products and processes, including chemical and engineering aspects
Preface CHEMICAL PRODUCT DESIGN - A NEW APPROACH IN PRODUCT AND PROCESS DEVELOPMENT Definitions Customer Involvement Specifications Tasks of Development Team Steering of Projects Learnings DIVERSITY OF PRODUCT DESIGN General Remarks Customizable Developments Foodstuffs Chemicals Cosmetics and Pharmaceuticals Polymers and Plastics Ceramic Industry Packaging Brand Learnings GENERATION AND ASSESSMENT OF IDEAS FOR NOVEL PRODUCTS Innovation Implementation of a Product Idea Project Success (Some Personal Reflections on the People Involved) Generation of Innovations Evaluation of Product Ideas Learnings COMPRESSED DEVELOPMENT AND IMPLEMENTATION OF INNOVATIONS Preliminary Remarks Reasons for an Accelerated Product Development Risks Barriers in Development Projects History Compressed Project Processing Project Leadership Teamwork in Projects Conditions for Success of Compressed Project Work Design of Production Plant Biotechnology Maximum Speed-to-Market (Examples) Relationship between Compressed Development and Product Design Outlook Learnings PRODUCT DESIGN OF PARTICLES Dry Agglomeration Processes: Pelleting and Tableting Wet Agglomeration Processes: Granulation Learnings PRODUCT DESIGN OF PARTICLES BY COATINGS Processes for Setting the Product Design of Particles Opportunities for Influencing the Particle Design Tasks of Coatings Basic Variants of Coating Coating Technologies Learnings PRODUCT DESIGN OUT OF DISPERSE AND CONTINUOUS PHASES BY CRUSHING Breaking Up of Materials Importance of Crushing Processes Particle Properties by Breaking Up Variants of Crushing Processes for Crushing of Materials Energy Requirements Determination of Product Design via Specifications Design of Products by Breaking Up Processes Product Design Out of Multistep Processes (Examples) Consequences Learnings PRODUCT DESIGN OUT OF CONTINUOUS PHASES BY SPRAY DRYING AND CRYSTALLIZATION Importance of Spray Drying Basics of Atomization and Drying Spray Drying Plants and Plant Safety Improved Capacity and Energy Consumption Influencing the Product Design Scale-Up of Spray Dryers Exhausted Air and Waste Water Spray Agglomeration Crystallization / Precipitation Learnings MANUFACTURING OF APPLICATION-RELATED DESIGNED PLASTIC PRODUCTS Polymers Importance of Plastics Task Polymer Design for Plastics Polymers in Detergent Formulations Plastics in Detergent Industry Shape and Function Learnings PRODUCTION OF TAILOR-MADE ENZYMES FOR DETERGENTS Product Design in Biotechnology History Enzymes Enzymes in Detergents Industrial Manufacture of Proteases Workplace Safety Product Design of Enzymes Learnings DESIGN OF SOLID LAUNDRY DETERGENTS ACCORDING TO CONSUMER REQUIREMENTS Market Products in Germany Identification and Consideration of Customer Needs History of Laundry Washing Washing Process Recipe Design of Finished Products Manufacturing Processes Novel Manufacturing Method for Granules Economic Considerations Outlook Learnings PRODUCT DESIGN OF LIQUIDS Introduction Water-Based Liquids Water-Insoluble Liquids (Example: Perfume Oils) Learnings DESIGN OF SKIN CARE PRODUCTS History of Cosmetics Regulations of Cosmetics Products Product Design Skin Care Emulsions Structure of Skin Creams Essential Active Substances from Medical Point of View Penetration into the Skin Targeted Product Design in the Course of Development Production of Skin Care Products Bottles and Prices for Cosmetic Creams Design of all Elements Learnings INFLUENCING THE PRODUCT DESIGN BY CHEMICAL REACTIONS AND MANUFACTURING PROCESS General Remarks Elements of the Manufacturing Process Raw Materials and Synthesis Routes Chemical Reactor and Reaction Sequence Entire Procedure Choice of Machines and Apparatuses Operation Conditions Drying Gas Learnings DESIGN OF DISPERSE SOLIDS BY CHEMICAL REACTIONS Importance of Solid-State Reactions Theoretical Bases Modeling of Isothermal Solid-State Reactions Modeling of "Adiabatic" Solid Reactions Reactions of Disperse Particles in the Industry Formation of Pr
Preface CHEMICAL PRODUCT DESIGN - A NEW APPROACH IN PRODUCT AND PROCESS DEVELOPMENT Definitions Customer Involvement Specifications Tasks of Development Team Steering of Projects Learnings DIVERSITY OF PRODUCT DESIGN General Remarks Customizable Developments Foodstuffs Chemicals Cosmetics and Pharmaceuticals Polymers and Plastics Ceramic Industry Packaging Brand Learnings GENERATION AND ASSESSMENT OF IDEAS FOR NOVEL PRODUCTS Innovation Implementation of a Product Idea Project Success (Some Personal Reflections on the People Involved) Generation of Innovations Evaluation of Product Ideas Learnings COMPRESSED DEVELOPMENT AND IMPLEMENTATION OF INNOVATIONS Preliminary Remarks Reasons for an Accelerated Product Development Risks Barriers in Development Projects History Compressed Project Processing Project Leadership Teamwork in Projects Conditions for Success of Compressed Project Work Design of Production Plant Biotechnology Maximum Speed-to-Market (Examples) Relationship between Compressed Development and Product Design Outlook Learnings PRODUCT DESIGN OF PARTICLES Dry Agglomeration Processes: Pelleting and Tableting Wet Agglomeration Processes: Granulation Learnings PRODUCT DESIGN OF PARTICLES BY COATINGS Processes for Setting the Product Design of Particles Opportunities for Influencing the Particle Design Tasks of Coatings Basic Variants of Coating Coating Technologies Learnings PRODUCT DESIGN OUT OF DISPERSE AND CONTINUOUS PHASES BY CRUSHING Breaking Up of Materials Importance of Crushing Processes Particle Properties by Breaking Up Variants of Crushing Processes for Crushing of Materials Energy Requirements Determination of Product Design via Specifications Design of Products by Breaking Up Processes Product Design Out of Multistep Processes (Examples) Consequences Learnings PRODUCT DESIGN OUT OF CONTINUOUS PHASES BY SPRAY DRYING AND CRYSTALLIZATION Importance of Spray Drying Basics of Atomization and Drying Spray Drying Plants and Plant Safety Improved Capacity and Energy Consumption Influencing the Product Design Scale-Up of Spray Dryers Exhausted Air and Waste Water Spray Agglomeration Crystallization / Precipitation Learnings MANUFACTURING OF APPLICATION-RELATED DESIGNED PLASTIC PRODUCTS Polymers Importance of Plastics Task Polymer Design for Plastics Polymers in Detergent Formulations Plastics in Detergent Industry Shape and Function Learnings PRODUCTION OF TAILOR-MADE ENZYMES FOR DETERGENTS Product Design in Biotechnology History Enzymes Enzymes in Detergents Industrial Manufacture of Proteases Workplace Safety Product Design of Enzymes Learnings DESIGN OF SOLID LAUNDRY DETERGENTS ACCORDING TO CONSUMER REQUIREMENTS Market Products in Germany Identification and Consideration of Customer Needs History of Laundry Washing Washing Process Recipe Design of Finished Products Manufacturing Processes Novel Manufacturing Method for Granules Economic Considerations Outlook Learnings PRODUCT DESIGN OF LIQUIDS Introduction Water-Based Liquids Water-Insoluble Liquids (Example: Perfume Oils) Learnings DESIGN OF SKIN CARE PRODUCTS History of Cosmetics Regulations of Cosmetics Products Product Design Skin Care Emulsions Structure of Skin Creams Essential Active Substances from Medical Point of View Penetration into the Skin Targeted Product Design in the Course of Development Production of Skin Care Products Bottles and Prices for Cosmetic Creams Design of all Elements Learnings INFLUENCING THE PRODUCT DESIGN BY CHEMICAL REACTIONS AND MANUFACTURING PROCESS General Remarks Elements of the Manufacturing Process Raw Materials and Synthesis Routes Chemical Reactor and Reaction Sequence Entire Procedure Choice of Machines and Apparatuses Operation Conditions Drying Gas Learnings DESIGN OF DISPERSE SOLIDS BY CHEMICAL REACTIONS Importance of Solid-State Reactions Theoretical Bases Modeling of Isothermal Solid-State Reactions Modeling of "Adiabatic" Solid Reactions Reactions of Disperse Particles in the Industry Formation of Pr