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A fully comprehensive guide to thermal systems design covering fluid dynamics, thermodynamics, heat transfer and thermodynamic power cycles Bridging the gap between the fundamental concepts of fluid mechanics, heat transfer and thermodynamics, and the practical design of thermo-fluids components and systems, this textbook focuses on the design of internal fluid flow systems, coiled heat exchangers and performance analysis of power plant systems. The topics are arranged so that each builds upon the previous chapter to convey to the reader that topics are not stand-alone items during the design…mehr
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- eBook Hilfe
A fully comprehensive guide to thermal systems design covering fluid dynamics, thermodynamics, heat transfer and thermodynamic power cycles Bridging the gap between the fundamental concepts of fluid mechanics, heat transfer and thermodynamics, and the practical design of thermo-fluids components and systems, this textbook focuses on the design of internal fluid flow systems, coiled heat exchangers and performance analysis of power plant systems. The topics are arranged so that each builds upon the previous chapter to convey to the reader that topics are not stand-alone items during the design process, and that they all must come together to produce a successful design. Because the complete design or modification of modern equipment and systems requires knowledge of current industry practices, the authors highlight the use of manufacturer's catalogs to select equipment, and practical examples are included throughout to give readers an exhaustive illustration of the fundamental aspects of the design process. Key Features: * Demonstrates how industrial equipment and systems are designed, covering the underlying theory and practical application of thermo-fluid system design * Practical rules-of-thumb are included in the text as 'Practical Notes' to underline their importance in current practice and provide additional information * Includes an instructor's manual hosted on the book's companion website
Produktdetails
- Produktdetails
- Verlag: John Wiley & Sons
- Seitenzahl: 448
- Erscheinungstermin: 21. August 2012
- Englisch
- ISBN-13: 9781118403181
- Artikelnr.: 37342212
- Verlag: John Wiley & Sons
- Seitenzahl: 448
- Erscheinungstermin: 21. August 2012
- Englisch
- ISBN-13: 9781118403181
- Artikelnr.: 37342212
André G. McDonald, University of Alberta, Canada Hugh L. Magande, Rinnai America Corporation, USA
Preface xi List of Figures xv List of Tables xix List of Practical Notes xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1 1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review 5 2.2 Air Duct Sizing--Special Design Considerations 12 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the Design of Air Duct Systems--EqualFriction Method 20 2.5 Fans--Brief Overview and Selection Procedures 44 2.6 Design for Advanced Technology--Small DuctHigh-Velocity (SDHV) Air Distribution Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and Valves in Liquid Piping Systems73 3.3 Sizing Liquid Piping Systems 75 3.4 Fluid Machines (Pumps) and Pump-Pipe Matching 83 3.5 Design of Piping Systems Complete with In-Line orBase-Mounted Pumps 103 Problems 121 References and Further Reading 126 4 Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements 127 4.2 Types of Heat Exchangers 127 4.3 The Overall Heat Transfer Coefficient 130 4.4 The Convection Heat Transfer Coefficients--ForcedConvection 138 4.5 Heat Exchanger Analysis 142 4.6 Heat Exchanger Design and Performance Analysis: Part 1147 4.7 Heat Exchanger Design and Performance Analysis: Part 2157 4.8 Manufacturer's Catalog Sheets for Heat ExchangerSelection 202 Problems 208 References and Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1 Operation of a Heat Exchanger in a Plasma Spraying System213 5.2 Components and General Operation of a Hot Water HeatingSystem 216 5.3 Boilers for Water 217 5.4 Design of Hydronic Heating Systems c/w Baseboards orFinned-Tube Heaters 227 5.5 Design Considerations for Hot Water Heating Systems 236 Problems 258 References and Further Reading 265 6 Performance Analysis of Power Plant Systems 267 6.1 Thermodynamic Cycles for Power Generation--Brief Review267 6.2 Real Steam Power Plants--General Considerations 271 6.3 Steam-Turbine Internal Efficiency and Expansion Lines272 6.4 Closed Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.6 Turbine-Cycle Heat Balance and Heat and Mass BalanceDiagrams 286 6.7 Steam-Turbine Power Plant System Performance AnalysisConsiderations 288 6.8 Second-Law Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant Systems 307 6.10 Combined-Cycle Power Plant Systems 324 Problems 332 References and Further Reading 338 Appendix A: Pipe and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1 Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419 Index 421
Preface xi List of Figures xv List of Tables xix List of Practical Notes
xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1
1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid
Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification
of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design
Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review
5 2.1.1 Internal Flow 5 2.2 Air Duct Sizing--Special Design Considerations
12 2.2.1 General Considerations 12 2.2.2 Sizing Straight Rectangular Air
Ducts 13 2.2.3 Use of an Air Duct Calculator to Size Rectangular Air Ducts
18 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the
Design of Air Duct Systems--Equal Friction Method 20 2.5 Fans--Brief
Overview and Selection Procedures 44 2.5.1 Classification and Terminology
44 2.5.2 Types of Fans 44 2.5.3 Fan Performance 46 2.5.4 Fan Selection from
Manufacturer's Data or Performance Curves 48 2.5.5 Fan Laws 51 2.6 Design
for Advanced Technology--Small Duct High-Velocity (SDHV) Air Distribution
Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping
Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and
Valves in Liquid Piping Systems 73 3.2.1 Fittings 73 3.2.2 Valves 73 3.2.3
A Typical Piping System--A Closed-Loop Fuel Oil Piping System 75 3.3 Sizing
Liquid Piping Systems 75 3.3.1 General Design Considerations 75 3.3.2 Pipe
Data for Building Water Systems 77 3.4 Fluid Machines (Pumps) and Pump-Pipe
Matching 83 3.4.1 Classifications and Terminology 83 3.4.2 Types of Pumps
83 3.4.3 Pump Fundamentals 83 3.4.4 Pump Performance and System Curves 86
3.4.5 Pump Performance Curves for a Family of Pumps 88 3.4.6 A
Manufacturer's Performance Plot for a Family of Centrifugal Pumps 89 3.4.7
Cavitation and Net Positive Suction Head 92 3.4.8 Pump Scaling Laws:
Nondimensional Pump Parameters 97 3.4.9 Application of the Nondimensional
Pump Parameters--Affinity Laws 98 3.4.10 Nondimensional Form of the Pump
Efficiency 99 3.5 Design of Piping Systems Complete with In-Line or
Base-Mounted Pumps 103 3.5.1 Open-Loop Piping System 103 3.5.2 Closed-Loop
Piping System 111 Problems 121 References and Further Reading 126 4
Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements
127 4.2 Types of Heat Exchangers 127 4.2.1 Double-Pipe Heat Exchangers 127
4.2.2 Compact Heat Exchangers 129 4.2.3 Shell-and-Tube Heat Exchangers 129
4.3 The Overall Heat Transfer Coefficient 130 4.3.1 The Thermal Resistance
Network for Plane Walls--Brief Review 132 4.3.2 Thermal Resistance from
Fouling--The Fouling Factor 136 4.4 The Convection Heat Transfer
Coefficients--Forced Convection 138 4.4.1 Nusselt Number--Fully Developed
Internal Laminar Flows 139 4.4.2 Nusselt Number--Developing Internal
Laminar Flows--Correlation Equation 139 4.4.3 Nusselt Number--Turbulent
Flows in Smooth Tubes: Dittus-Boelter Equation 141 4.4.4 Nusselt
Number--Turbulent Flows in Smooth Tubes: Gnielinski's Equation 141 4.5 Heat
Exchanger Analysis 142 4.5.1 Preliminary Considerations 142 4.5.2 Axial
Temperature Variation in the Working Fluids--Single Phase Flow 143 4.6 Heat
Exchanger Design and Performance Analysis: Part 1 147 4.6.1 The Log-Mean
Temperature Difference Method 147 4.6.2 The Effectiveness-Number of
Transfer Units Method: Introduction 148 4.6.3 The Effectiveness-Number of
Transfer Units Method: epsilon-NTU Relations 149 4.6.4 Comments on the
Number of Transfer Units and the Capacity Ratio (c) 151 4.6.5 Procedures
for the epsilon-NTU Method 156 4.6.6 Heat Exchanger Design Considerations
157 4.7 Heat Exchanger Design and Performance Analysis: Part 2 157 4.7.1
External Flow over Bare Tubes in Cross Flow--Equations and Charts 157 4.7.2
External Flow over Tube Banks--Pressure Drop 162 4.7.3 External Flow over
Finned-Tubes in Cross Flow--Equations and Charts 175 4.8 Manufacturer's
Catalog Sheets for Heat Exchanger Selection 202 Problems 208 References and
Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1
Operation of a Heat Exchanger in a Plasma Spraying System 213 5.2
Components and General Operation of a Hot Water Heating System 216 5.3
Boilers for Water 217 5.3.1 Types of Boilers 217 5.3.2 Operation and
Components of a Typical Boiler 218 5.3.3 Water Boiler Sizing 220 5.3.4
Boiler Capacity Ratings 224 5.3.5 Burner Fuels 226 5.4 Design of Hydronic
Heating Systems c/w Baseboards or Finned-Tube Heaters 227 5.4.1 Zoning and
Types of Systems 227 5.4.2 One-Pipe Series Loop System 227 5.4.3 Two-Pipe
Systems 229 5.4.4 Baseboard and Finned-Tube Heaters 233 5.5 Design
Considerations for Hot Water Heating Systems 236 Problems 258 References
and Further Reading 265 6 Performance Analysis of Power Plant Systems 267
6.1 Thermodynamic Cycles for Power Generation--Brief Review 267 6.1.1 Types
of Power Cycles 267 6.1.2 Vapor Power Cycles--Ideal Carnot Cycle 268 6.1.3
Vapor Power Cycles--Ideal Rankine Cycle for Steam Power Plants 268 6.1.4
Vapor Power Cycles--Ideal Regenerative Rankine Cycle for Steam Power Plants
269 6.2 Real Steam Power Plants--General Considerations 271 6.3
Steam-Turbine Internal Efficiency and Expansion Lines 272 6.4 Closed
Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.5.1
Steam-Turbine Internal Efficiency and Exhaust End Losses 282 6.5.2 Casing
and Shaft Arrangements of Large Steam Turbines 284 6.6 Turbine-Cycle Heat
Balance and Heat and Mass Balance Diagrams 286 6.7 Steam-Turbine Power
Plant System Performance Analysis Considerations 288 6.8 Second-Law
Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant
Systems 307 6.9.1 The Ideal Brayton Cycle for Gas-Turbine Power Plant
Systems 307 6.9.2 Real Gas-Turbine Power Plant Systems 309 6.9.3
Regenerative Gas-Turbine Power Plant Systems 312 6.9.4 Operation and
Performance of Gas-Turbine Power Plants--Practical Considerations 313 6.10
Combined-Cycle Power Plant Systems 324 6.10.1 The Waste Heat Recovery
Boiler 325 Problems 332 References and Further Reading 338 Appendix A: Pipe
and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat
Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1
Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and
Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General
Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid
Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419
Index 421
xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1
1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid
Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification
of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design
Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review
5 2.1.1 Internal Flow 5 2.2 Air Duct Sizing--Special Design Considerations
12 2.2.1 General Considerations 12 2.2.2 Sizing Straight Rectangular Air
Ducts 13 2.2.3 Use of an Air Duct Calculator to Size Rectangular Air Ducts
18 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the
Design of Air Duct Systems--Equal Friction Method 20 2.5 Fans--Brief
Overview and Selection Procedures 44 2.5.1 Classification and Terminology
44 2.5.2 Types of Fans 44 2.5.3 Fan Performance 46 2.5.4 Fan Selection from
Manufacturer's Data or Performance Curves 48 2.5.5 Fan Laws 51 2.6 Design
for Advanced Technology--Small Duct High-Velocity (SDHV) Air Distribution
Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping
Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and
Valves in Liquid Piping Systems 73 3.2.1 Fittings 73 3.2.2 Valves 73 3.2.3
A Typical Piping System--A Closed-Loop Fuel Oil Piping System 75 3.3 Sizing
Liquid Piping Systems 75 3.3.1 General Design Considerations 75 3.3.2 Pipe
Data for Building Water Systems 77 3.4 Fluid Machines (Pumps) and Pump-Pipe
Matching 83 3.4.1 Classifications and Terminology 83 3.4.2 Types of Pumps
83 3.4.3 Pump Fundamentals 83 3.4.4 Pump Performance and System Curves 86
3.4.5 Pump Performance Curves for a Family of Pumps 88 3.4.6 A
Manufacturer's Performance Plot for a Family of Centrifugal Pumps 89 3.4.7
Cavitation and Net Positive Suction Head 92 3.4.8 Pump Scaling Laws:
Nondimensional Pump Parameters 97 3.4.9 Application of the Nondimensional
Pump Parameters--Affinity Laws 98 3.4.10 Nondimensional Form of the Pump
Efficiency 99 3.5 Design of Piping Systems Complete with In-Line or
Base-Mounted Pumps 103 3.5.1 Open-Loop Piping System 103 3.5.2 Closed-Loop
Piping System 111 Problems 121 References and Further Reading 126 4
Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements
127 4.2 Types of Heat Exchangers 127 4.2.1 Double-Pipe Heat Exchangers 127
4.2.2 Compact Heat Exchangers 129 4.2.3 Shell-and-Tube Heat Exchangers 129
4.3 The Overall Heat Transfer Coefficient 130 4.3.1 The Thermal Resistance
Network for Plane Walls--Brief Review 132 4.3.2 Thermal Resistance from
Fouling--The Fouling Factor 136 4.4 The Convection Heat Transfer
Coefficients--Forced Convection 138 4.4.1 Nusselt Number--Fully Developed
Internal Laminar Flows 139 4.4.2 Nusselt Number--Developing Internal
Laminar Flows--Correlation Equation 139 4.4.3 Nusselt Number--Turbulent
Flows in Smooth Tubes: Dittus-Boelter Equation 141 4.4.4 Nusselt
Number--Turbulent Flows in Smooth Tubes: Gnielinski's Equation 141 4.5 Heat
Exchanger Analysis 142 4.5.1 Preliminary Considerations 142 4.5.2 Axial
Temperature Variation in the Working Fluids--Single Phase Flow 143 4.6 Heat
Exchanger Design and Performance Analysis: Part 1 147 4.6.1 The Log-Mean
Temperature Difference Method 147 4.6.2 The Effectiveness-Number of
Transfer Units Method: Introduction 148 4.6.3 The Effectiveness-Number of
Transfer Units Method: epsilon-NTU Relations 149 4.6.4 Comments on the
Number of Transfer Units and the Capacity Ratio (c) 151 4.6.5 Procedures
for the epsilon-NTU Method 156 4.6.6 Heat Exchanger Design Considerations
157 4.7 Heat Exchanger Design and Performance Analysis: Part 2 157 4.7.1
External Flow over Bare Tubes in Cross Flow--Equations and Charts 157 4.7.2
External Flow over Tube Banks--Pressure Drop 162 4.7.3 External Flow over
Finned-Tubes in Cross Flow--Equations and Charts 175 4.8 Manufacturer's
Catalog Sheets for Heat Exchanger Selection 202 Problems 208 References and
Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1
Operation of a Heat Exchanger in a Plasma Spraying System 213 5.2
Components and General Operation of a Hot Water Heating System 216 5.3
Boilers for Water 217 5.3.1 Types of Boilers 217 5.3.2 Operation and
Components of a Typical Boiler 218 5.3.3 Water Boiler Sizing 220 5.3.4
Boiler Capacity Ratings 224 5.3.5 Burner Fuels 226 5.4 Design of Hydronic
Heating Systems c/w Baseboards or Finned-Tube Heaters 227 5.4.1 Zoning and
Types of Systems 227 5.4.2 One-Pipe Series Loop System 227 5.4.3 Two-Pipe
Systems 229 5.4.4 Baseboard and Finned-Tube Heaters 233 5.5 Design
Considerations for Hot Water Heating Systems 236 Problems 258 References
and Further Reading 265 6 Performance Analysis of Power Plant Systems 267
6.1 Thermodynamic Cycles for Power Generation--Brief Review 267 6.1.1 Types
of Power Cycles 267 6.1.2 Vapor Power Cycles--Ideal Carnot Cycle 268 6.1.3
Vapor Power Cycles--Ideal Rankine Cycle for Steam Power Plants 268 6.1.4
Vapor Power Cycles--Ideal Regenerative Rankine Cycle for Steam Power Plants
269 6.2 Real Steam Power Plants--General Considerations 271 6.3
Steam-Turbine Internal Efficiency and Expansion Lines 272 6.4 Closed
Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.5.1
Steam-Turbine Internal Efficiency and Exhaust End Losses 282 6.5.2 Casing
and Shaft Arrangements of Large Steam Turbines 284 6.6 Turbine-Cycle Heat
Balance and Heat and Mass Balance Diagrams 286 6.7 Steam-Turbine Power
Plant System Performance Analysis Considerations 288 6.8 Second-Law
Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant
Systems 307 6.9.1 The Ideal Brayton Cycle for Gas-Turbine Power Plant
Systems 307 6.9.2 Real Gas-Turbine Power Plant Systems 309 6.9.3
Regenerative Gas-Turbine Power Plant Systems 312 6.9.4 Operation and
Performance of Gas-Turbine Power Plants--Practical Considerations 313 6.10
Combined-Cycle Power Plant Systems 324 6.10.1 The Waste Heat Recovery
Boiler 325 Problems 332 References and Further Reading 338 Appendix A: Pipe
and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat
Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1
Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and
Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General
Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid
Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419
Index 421
Preface xi List of Figures xv List of Tables xix List of Practical Notes xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1 1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review 5 2.2 Air Duct Sizing--Special Design Considerations 12 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the Design of Air Duct Systems--EqualFriction Method 20 2.5 Fans--Brief Overview and Selection Procedures 44 2.6 Design for Advanced Technology--Small DuctHigh-Velocity (SDHV) Air Distribution Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and Valves in Liquid Piping Systems73 3.3 Sizing Liquid Piping Systems 75 3.4 Fluid Machines (Pumps) and Pump-Pipe Matching 83 3.5 Design of Piping Systems Complete with In-Line orBase-Mounted Pumps 103 Problems 121 References and Further Reading 126 4 Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements 127 4.2 Types of Heat Exchangers 127 4.3 The Overall Heat Transfer Coefficient 130 4.4 The Convection Heat Transfer Coefficients--ForcedConvection 138 4.5 Heat Exchanger Analysis 142 4.6 Heat Exchanger Design and Performance Analysis: Part 1147 4.7 Heat Exchanger Design and Performance Analysis: Part 2157 4.8 Manufacturer's Catalog Sheets for Heat ExchangerSelection 202 Problems 208 References and Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1 Operation of a Heat Exchanger in a Plasma Spraying System213 5.2 Components and General Operation of a Hot Water HeatingSystem 216 5.3 Boilers for Water 217 5.4 Design of Hydronic Heating Systems c/w Baseboards orFinned-Tube Heaters 227 5.5 Design Considerations for Hot Water Heating Systems 236 Problems 258 References and Further Reading 265 6 Performance Analysis of Power Plant Systems 267 6.1 Thermodynamic Cycles for Power Generation--Brief Review267 6.2 Real Steam Power Plants--General Considerations 271 6.3 Steam-Turbine Internal Efficiency and Expansion Lines272 6.4 Closed Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.6 Turbine-Cycle Heat Balance and Heat and Mass BalanceDiagrams 286 6.7 Steam-Turbine Power Plant System Performance AnalysisConsiderations 288 6.8 Second-Law Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant Systems 307 6.10 Combined-Cycle Power Plant Systems 324 Problems 332 References and Further Reading 338 Appendix A: Pipe and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1 Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419 Index 421
Preface xi List of Figures xv List of Tables xix List of Practical Notes
xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1
1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid
Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification
of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design
Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review
5 2.1.1 Internal Flow 5 2.2 Air Duct Sizing--Special Design Considerations
12 2.2.1 General Considerations 12 2.2.2 Sizing Straight Rectangular Air
Ducts 13 2.2.3 Use of an Air Duct Calculator to Size Rectangular Air Ducts
18 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the
Design of Air Duct Systems--Equal Friction Method 20 2.5 Fans--Brief
Overview and Selection Procedures 44 2.5.1 Classification and Terminology
44 2.5.2 Types of Fans 44 2.5.3 Fan Performance 46 2.5.4 Fan Selection from
Manufacturer's Data or Performance Curves 48 2.5.5 Fan Laws 51 2.6 Design
for Advanced Technology--Small Duct High-Velocity (SDHV) Air Distribution
Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping
Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and
Valves in Liquid Piping Systems 73 3.2.1 Fittings 73 3.2.2 Valves 73 3.2.3
A Typical Piping System--A Closed-Loop Fuel Oil Piping System 75 3.3 Sizing
Liquid Piping Systems 75 3.3.1 General Design Considerations 75 3.3.2 Pipe
Data for Building Water Systems 77 3.4 Fluid Machines (Pumps) and Pump-Pipe
Matching 83 3.4.1 Classifications and Terminology 83 3.4.2 Types of Pumps
83 3.4.3 Pump Fundamentals 83 3.4.4 Pump Performance and System Curves 86
3.4.5 Pump Performance Curves for a Family of Pumps 88 3.4.6 A
Manufacturer's Performance Plot for a Family of Centrifugal Pumps 89 3.4.7
Cavitation and Net Positive Suction Head 92 3.4.8 Pump Scaling Laws:
Nondimensional Pump Parameters 97 3.4.9 Application of the Nondimensional
Pump Parameters--Affinity Laws 98 3.4.10 Nondimensional Form of the Pump
Efficiency 99 3.5 Design of Piping Systems Complete with In-Line or
Base-Mounted Pumps 103 3.5.1 Open-Loop Piping System 103 3.5.2 Closed-Loop
Piping System 111 Problems 121 References and Further Reading 126 4
Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements
127 4.2 Types of Heat Exchangers 127 4.2.1 Double-Pipe Heat Exchangers 127
4.2.2 Compact Heat Exchangers 129 4.2.3 Shell-and-Tube Heat Exchangers 129
4.3 The Overall Heat Transfer Coefficient 130 4.3.1 The Thermal Resistance
Network for Plane Walls--Brief Review 132 4.3.2 Thermal Resistance from
Fouling--The Fouling Factor 136 4.4 The Convection Heat Transfer
Coefficients--Forced Convection 138 4.4.1 Nusselt Number--Fully Developed
Internal Laminar Flows 139 4.4.2 Nusselt Number--Developing Internal
Laminar Flows--Correlation Equation 139 4.4.3 Nusselt Number--Turbulent
Flows in Smooth Tubes: Dittus-Boelter Equation 141 4.4.4 Nusselt
Number--Turbulent Flows in Smooth Tubes: Gnielinski's Equation 141 4.5 Heat
Exchanger Analysis 142 4.5.1 Preliminary Considerations 142 4.5.2 Axial
Temperature Variation in the Working Fluids--Single Phase Flow 143 4.6 Heat
Exchanger Design and Performance Analysis: Part 1 147 4.6.1 The Log-Mean
Temperature Difference Method 147 4.6.2 The Effectiveness-Number of
Transfer Units Method: Introduction 148 4.6.3 The Effectiveness-Number of
Transfer Units Method: epsilon-NTU Relations 149 4.6.4 Comments on the
Number of Transfer Units and the Capacity Ratio (c) 151 4.6.5 Procedures
for the epsilon-NTU Method 156 4.6.6 Heat Exchanger Design Considerations
157 4.7 Heat Exchanger Design and Performance Analysis: Part 2 157 4.7.1
External Flow over Bare Tubes in Cross Flow--Equations and Charts 157 4.7.2
External Flow over Tube Banks--Pressure Drop 162 4.7.3 External Flow over
Finned-Tubes in Cross Flow--Equations and Charts 175 4.8 Manufacturer's
Catalog Sheets for Heat Exchanger Selection 202 Problems 208 References and
Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1
Operation of a Heat Exchanger in a Plasma Spraying System 213 5.2
Components and General Operation of a Hot Water Heating System 216 5.3
Boilers for Water 217 5.3.1 Types of Boilers 217 5.3.2 Operation and
Components of a Typical Boiler 218 5.3.3 Water Boiler Sizing 220 5.3.4
Boiler Capacity Ratings 224 5.3.5 Burner Fuels 226 5.4 Design of Hydronic
Heating Systems c/w Baseboards or Finned-Tube Heaters 227 5.4.1 Zoning and
Types of Systems 227 5.4.2 One-Pipe Series Loop System 227 5.4.3 Two-Pipe
Systems 229 5.4.4 Baseboard and Finned-Tube Heaters 233 5.5 Design
Considerations for Hot Water Heating Systems 236 Problems 258 References
and Further Reading 265 6 Performance Analysis of Power Plant Systems 267
6.1 Thermodynamic Cycles for Power Generation--Brief Review 267 6.1.1 Types
of Power Cycles 267 6.1.2 Vapor Power Cycles--Ideal Carnot Cycle 268 6.1.3
Vapor Power Cycles--Ideal Rankine Cycle for Steam Power Plants 268 6.1.4
Vapor Power Cycles--Ideal Regenerative Rankine Cycle for Steam Power Plants
269 6.2 Real Steam Power Plants--General Considerations 271 6.3
Steam-Turbine Internal Efficiency and Expansion Lines 272 6.4 Closed
Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.5.1
Steam-Turbine Internal Efficiency and Exhaust End Losses 282 6.5.2 Casing
and Shaft Arrangements of Large Steam Turbines 284 6.6 Turbine-Cycle Heat
Balance and Heat and Mass Balance Diagrams 286 6.7 Steam-Turbine Power
Plant System Performance Analysis Considerations 288 6.8 Second-Law
Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant
Systems 307 6.9.1 The Ideal Brayton Cycle for Gas-Turbine Power Plant
Systems 307 6.9.2 Real Gas-Turbine Power Plant Systems 309 6.9.3
Regenerative Gas-Turbine Power Plant Systems 312 6.9.4 Operation and
Performance of Gas-Turbine Power Plants--Practical Considerations 313 6.10
Combined-Cycle Power Plant Systems 324 6.10.1 The Waste Heat Recovery
Boiler 325 Problems 332 References and Further Reading 338 Appendix A: Pipe
and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat
Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1
Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and
Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General
Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid
Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419
Index 421
xxi List of Conversion Factors xxiii 1 Design of Thermo-Fluids Systems 1
1.1 Engineering Design--Definition 1 1.2 Types of Design in Thermo-Fluid
Science 1 1.3 Difference between Design and Analysis 2 1.4 Classification
of Design 2 1.5 General Steps in Design 2 1.6 Abridged Steps in the Design
Process 2 2 Air Distribution Systems 5 2.1 Fluid Mechanics--A Brief Review
5 2.1.1 Internal Flow 5 2.2 Air Duct Sizing--Special Design Considerations
12 2.2.1 General Considerations 12 2.2.2 Sizing Straight Rectangular Air
Ducts 13 2.2.3 Use of an Air Duct Calculator to Size Rectangular Air Ducts
18 2.3 Minor Head Loss in a Run of Pipe or Duct 18 2.4 Minor Losses in the
Design of Air Duct Systems--Equal Friction Method 20 2.5 Fans--Brief
Overview and Selection Procedures 44 2.5.1 Classification and Terminology
44 2.5.2 Types of Fans 44 2.5.3 Fan Performance 46 2.5.4 Fan Selection from
Manufacturer's Data or Performance Curves 48 2.5.5 Fan Laws 51 2.6 Design
for Advanced Technology--Small Duct High-Velocity (SDHV) Air Distribution
Systems 54 Problems 66 References and Further Reading 72 3 Liquid Piping
Systems 73 3.1 Liquid Piping Systems 73 3.2 Minor Losses: Fittings and
Valves in Liquid Piping Systems 73 3.2.1 Fittings 73 3.2.2 Valves 73 3.2.3
A Typical Piping System--A Closed-Loop Fuel Oil Piping System 75 3.3 Sizing
Liquid Piping Systems 75 3.3.1 General Design Considerations 75 3.3.2 Pipe
Data for Building Water Systems 77 3.4 Fluid Machines (Pumps) and Pump-Pipe
Matching 83 3.4.1 Classifications and Terminology 83 3.4.2 Types of Pumps
83 3.4.3 Pump Fundamentals 83 3.4.4 Pump Performance and System Curves 86
3.4.5 Pump Performance Curves for a Family of Pumps 88 3.4.6 A
Manufacturer's Performance Plot for a Family of Centrifugal Pumps 89 3.4.7
Cavitation and Net Positive Suction Head 92 3.4.8 Pump Scaling Laws:
Nondimensional Pump Parameters 97 3.4.9 Application of the Nondimensional
Pump Parameters--Affinity Laws 98 3.4.10 Nondimensional Form of the Pump
Efficiency 99 3.5 Design of Piping Systems Complete with In-Line or
Base-Mounted Pumps 103 3.5.1 Open-Loop Piping System 103 3.5.2 Closed-Loop
Piping System 111 Problems 121 References and Further Reading 126 4
Fundamentals of Heat Exchanger Design 127 4.1 Definition and Requirements
127 4.2 Types of Heat Exchangers 127 4.2.1 Double-Pipe Heat Exchangers 127
4.2.2 Compact Heat Exchangers 129 4.2.3 Shell-and-Tube Heat Exchangers 129
4.3 The Overall Heat Transfer Coefficient 130 4.3.1 The Thermal Resistance
Network for Plane Walls--Brief Review 132 4.3.2 Thermal Resistance from
Fouling--The Fouling Factor 136 4.4 The Convection Heat Transfer
Coefficients--Forced Convection 138 4.4.1 Nusselt Number--Fully Developed
Internal Laminar Flows 139 4.4.2 Nusselt Number--Developing Internal
Laminar Flows--Correlation Equation 139 4.4.3 Nusselt Number--Turbulent
Flows in Smooth Tubes: Dittus-Boelter Equation 141 4.4.4 Nusselt
Number--Turbulent Flows in Smooth Tubes: Gnielinski's Equation 141 4.5 Heat
Exchanger Analysis 142 4.5.1 Preliminary Considerations 142 4.5.2 Axial
Temperature Variation in the Working Fluids--Single Phase Flow 143 4.6 Heat
Exchanger Design and Performance Analysis: Part 1 147 4.6.1 The Log-Mean
Temperature Difference Method 147 4.6.2 The Effectiveness-Number of
Transfer Units Method: Introduction 148 4.6.3 The Effectiveness-Number of
Transfer Units Method: epsilon-NTU Relations 149 4.6.4 Comments on the
Number of Transfer Units and the Capacity Ratio (c) 151 4.6.5 Procedures
for the epsilon-NTU Method 156 4.6.6 Heat Exchanger Design Considerations
157 4.7 Heat Exchanger Design and Performance Analysis: Part 2 157 4.7.1
External Flow over Bare Tubes in Cross Flow--Equations and Charts 157 4.7.2
External Flow over Tube Banks--Pressure Drop 162 4.7.3 External Flow over
Finned-Tubes in Cross Flow--Equations and Charts 175 4.8 Manufacturer's
Catalog Sheets for Heat Exchanger Selection 202 Problems 208 References and
Further Reading 211 5 Applications of Heat Exchangers in Systems 213 5.1
Operation of a Heat Exchanger in a Plasma Spraying System 213 5.2
Components and General Operation of a Hot Water Heating System 216 5.3
Boilers for Water 217 5.3.1 Types of Boilers 217 5.3.2 Operation and
Components of a Typical Boiler 218 5.3.3 Water Boiler Sizing 220 5.3.4
Boiler Capacity Ratings 224 5.3.5 Burner Fuels 226 5.4 Design of Hydronic
Heating Systems c/w Baseboards or Finned-Tube Heaters 227 5.4.1 Zoning and
Types of Systems 227 5.4.2 One-Pipe Series Loop System 227 5.4.3 Two-Pipe
Systems 229 5.4.4 Baseboard and Finned-Tube Heaters 233 5.5 Design
Considerations for Hot Water Heating Systems 236 Problems 258 References
and Further Reading 265 6 Performance Analysis of Power Plant Systems 267
6.1 Thermodynamic Cycles for Power Generation--Brief Review 267 6.1.1 Types
of Power Cycles 267 6.1.2 Vapor Power Cycles--Ideal Carnot Cycle 268 6.1.3
Vapor Power Cycles--Ideal Rankine Cycle for Steam Power Plants 268 6.1.4
Vapor Power Cycles--Ideal Regenerative Rankine Cycle for Steam Power Plants
269 6.2 Real Steam Power Plants--General Considerations 271 6.3
Steam-Turbine Internal Efficiency and Expansion Lines 272 6.4 Closed
Feedwater Heaters (Surface Heaters) 280 6.5 The Steam Turbine 282 6.5.1
Steam-Turbine Internal Efficiency and Exhaust End Losses 282 6.5.2 Casing
and Shaft Arrangements of Large Steam Turbines 284 6.6 Turbine-Cycle Heat
Balance and Heat and Mass Balance Diagrams 286 6.7 Steam-Turbine Power
Plant System Performance Analysis Considerations 288 6.8 Second-Law
Analysis of Steam-Turbine Power Plants 300 6.9 Gas-Turbine Power Plant
Systems 307 6.9.1 The Ideal Brayton Cycle for Gas-Turbine Power Plant
Systems 307 6.9.2 Real Gas-Turbine Power Plant Systems 309 6.9.3
Regenerative Gas-Turbine Power Plant Systems 312 6.9.4 Operation and
Performance of Gas-Turbine Power Plants--Practical Considerations 313 6.10
Combined-Cycle Power Plant Systems 324 6.10.1 The Waste Heat Recovery
Boiler 325 Problems 332 References and Further Reading 338 Appendix A: Pipe
and Duct Systems 339 Appendix B: Symbols for Drawings 365 Appendix C: Heat
Exchanger Design 373 Appendix D: Design Project-- Possible Solution 383 D.1
Fuel Oil Piping System Design 383 Appendix E: Applicable Standards and
Codes 413 Appendix F: Equipment Manufacturers 415 Appendix G: General
Design Checklists 417 G.1 Air and Exhaust Duct Systems 417 G.2 Liquid
Piping Systems 418 G.3 Heat Exchangers, Boilers, and Water Heaters 419
Index 421