Modular Jig Design Approach in the Metalworking Industry

Modular Jig Design Approach in the Metalworking Industry

Case Study for Process Optimization

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This book gives an insight on how an often-overlooked jig and fixture used as a manufacturing aid to produce a product to deliver products reliably and repeatedly with high quality. This continuous improvement project of a machining process was applied to winding cones used in overhead garage doors. The improvement was a necessity estimating the need for 43% faster production cycle (takt time) compared to the previous year. Hence, the main objective was to reduce the machining time required per part by designing a modular jig system, ideally with 12 parts per cycle. The critical outcomes of th...